About The Feeder Machines with Focus On Grizzly and Vibratory

It is a common question of many how to employ the vibratory feeder machines as the part of the operation of the bulk materials. Some people also ask the definition of the vibrating feeder machine and the applications for what these machines are used. It is quite simple. The vibratory feeder machine is a part of the versatile Grizzly feeder machine which vibrates as well as enables to transfer or convey the loose materials along some screen, tube or trough. Both the Grizzly feeder and vibratory feeder machines offer reliability, high productivity, and also have the ease of maintenance. These feeder machines have the features like stable and smooth vibrating, long service life, reliable operation, and so on.

About the vibrating grizzly feeders:

The vibrating grizzly feeders are the self-contained systems that contain of a bowl which adjusts all the parts and a vibrating drive unit, on which the bowl is placed. The drive unit, planned with the changeable-amplitude controller, trembles the bowl and it forces the parts of the feeder to elevate an inclined and circular track. This track is planned to orient and sort the parts of the vibrating grizzly feeder in repeatable and consistent positions, as per the definite requirements.

The depth, length and width of the bed of vibratory grizzly feeder machine can be easily adjusted, and special type of bed liners can be installed if the material which is to be handled is abrasive. The dust proof opening covers can be attached with this inlet part and the discharge part of this machine to decrease the level of dusting caused by the totally enclosed tube feeder or dusty material. Sometimes, the vibratory grizzly feeders are also manufactured from the stainless steel material to be suitable for the sanitary requirements to make processed foods. For more details visit us at: http://www.linuxmagnetics.com/grizzly-feeder.php

Controls of the vibrating grizzly feeders:

A range of controls are available for various types of vibratory feeder machines. Like as: a transformer type controller device is available for the electromagnetic vibratory feeder machines that adjusts the force of the vibration by changing the amount of applied voltage. On the other hand, the pneumatic feeder controls contain: an air line filter, a quick-acting valve, a lubricator, a long air hose and a pressure regulator gauge.

Uses of the vibrating grizzly feeders:

The Grizzlies are appropriate for the coarse separation and these machines are widely used in several industries like automotive, pharmaceutical, mining and chemical industries. Other industries where this feeder machines are used include glass, steel, concrete, foundry, bakery, recycling, plastics and railroad unloading. The chemical plants mainly use the vibratory grizzly feeder machines to manage the flow of the ingredients to the mixing tanks. The Foundry industries use these feeders to put in the carbons and binders to the sand reprocessing systems.

The pulp and paper manufacturing companies use the vibratory feeder machines for chemical preservative feeding in bleaching procedure while these feeder machines are used to feed the metal parts to beat the treating furnaces in the metal working industry. Other materials which are separated by these feeder machines include: plastic pellets, powder, dry chemicals, aluminum, minerals and many more.

For more details visit us at: http://www.linuxmagnetics.com/vibratory-feeder.php

Uses of a Vibrating Screen and Vibrator Motor

Vibrating Screen is a mining machinery device with a double-degree-freedom directional powered vibration characteristic that is broadly used in the industry of cement. It has many advantages, like simple stable work, structure, low consumption but with a high efficiency. Although in thisuseful application, the occurrence of noreasonable maintenance andunsteady work is common. And following a phase of using, the transmission capability for the material reduces evidently. At this condition, if maintenance is not reasonable, usualprocedure of the device will be affected quite seriously.

Introduction of Vibrating Screen

In the year 1980, the Hongxing Mining Machinery introduced the manufacturing tools of TH and TJ type of vibrating screens from an American RS organization, thatwere transformed into a domestic model asYA Series spherical vibrating screensas well as ZKX Series linear vibrating motorwhichiscommonly used in China.

In the year 1996, the Henan Hongxing Mining Machinery initiated the manufacturing tools of LSK series spherical vibrating screensand TISL series linear screens from Germany.

The abovestated twokinds of the screening machines are the developed products from the KHD Company in the decade of 1980s, wherein the USL linear screen is about 5 meters wide.This demonstrates that the manufacturing stage of a large or medium screen in China took a huge step.

Moreover, Henan Hongxing Mining Machinery launched a manufacturing technology of the HLW vibrating screenings from Japan’s Kobe Steel, which was developed into a domestic type like the ZK series screen. The construction of this type of vibrating screening is compact and is very light in weight. The highest size of this screening is up to 27, which is China’s biggest linear screen. 

For more details visit us at: http://www.linuxmagnetics.com/circle-vibratic-screen.php

Uses of a Vibrating Screenwith an understanding of Vibrator Motor

A 2YKH-2245 is a heavy vibrator motor screen designed and manufactured by the Henan Hongxing Mining Machinery. It is first used in an open pit coal preparing plant in the year 1983 to substitute the spiral screen for thesculpting gangue with grading large and medium masses, which has carried out innovations and practices for the heavy vibrating screeninggoods. Numerous large tools of the Henan Hongxing Mining Machinery are brought in from foreign countries.

A super heavy screening device is required to match for devices that areimported. The Henan Hongxing Mining Machinery effectively developed YAC-2460 super heavy screen in 1992, whose utmost feeding size might be up to about 400mm with the capacity of 1000t/h. Better results have been received following it the start of its use.

While a vibrator motor run swith the effect of vibrator, screen cloth and screen box will shift ontooval, circular, or linear movement that will make the material on surface of the screen scatter and lift up and down. Therefore, fine particles may fall through the material deposit and after that expel from a sieve hole. Also the larger particles will keep onmoving forwardwith effect of vibration.

For more details visit our website: http://www.linuxmagnetics.com/motorised-vibratic.php

Variety of the Grizzly Feeder

Grizzly Feeder is the device that sits under a hopper filled with some bulk products. This feeder is driven by an electric motor that is out of balance. This motor of a Grizzly Feeder is operated by just a soft start speed regulator that controls the pace of that motor from a 0 to full RPM. While the motor is not working the product still stays static on the feeder channel. While the motor starts working it makes the feeder channel to vibrate. Thus, making the product on the channel to move afar from the hopper in controlled way and along the channel to the place where grinder is being fed.

Consecutively for feeders to practice utmost efficiency, they require to be coordinated with the correct application, and be suitably maintained. Suitably maintained feeders give inexpensive and efficient function.

The HRI durable grizzly feeders present high reliability, productivity with easy maintenance. Setting any industry standard their excellent usefulness has been established on thousands of setting ups worldwide. The HRI durable feeder at the heart is a pioneering Eliptex vibrator which imparts a three-way action, with elliptical, vertical and horizontal components presenting faster conveying, higher capacities with increased effectiveness while the grizzly bars are utilized.

Varieties of Grizzly Feeder

Feeders are planned for certain jobs. When they are not in use with a right application then this might cause them to malfunction or break that could cost a company lot of money. While the accurate feeder is employed and a proper maintenance system is followed, the grizzly feeder might last for years. While things do not work it is generally because that feeder is not the correct one for that job.

Feeder Length:  

Though might not appear, but length is a very important aspect in the operational efficiency of the feeder. Sufficient feeder length allows materials to be deposited onto a flat surface of a pan and not on grizzly bars that decrease the possibility of the material getting wedged within them plus causing damage.

The longer feeders allow the materials to stratify too; therefore lessening the bed depth prior to the material reaches those bars. This causes better effectiveness with quick removal of very fine material which doesn't need primary crushing.

Feeder Width:

Width is chosen based on different factors like size of the material to be fed, feed pace, plus the size of crusher to be fed.

Heavy-Duty Feeder or not

The choice for a vibratory feeder to be heavy-duty or not, is frequently based on dumping technique i.e. the truck dump or a loader dump. A truck dump generally involves too rough dumping of a big sized feed from about 30 to 40 feet straight onto a pan of any feeder. Such a force can gravely damage the unit except the unit is heavy duty enough, the hard with the thicker steel plates on pan and the sides. Long and heavy springs with much long dislodgment must be utilized to reduce the impact without coils being collided.

For more details contact us at: info@linuxmagnetics.com and some more to our product visit us at: http://www.linuxmagnetics.com

Vibratory Feeder

Minimize Human Efforts at the Cheapest Of Costs with Vibratory Feeders

Many might think as to how a small machine can help transfer heavy loads across two surfaces. Machines are used to ease the human efforts and there are a variety of machines available in the market that can decrease human efforts. Now, which machines to use and how they work, depend on the requirement of the people. There are a variety of machines that are used to transfer goods from one place to another. Talking of machines that transfer goods from one surface to another, one of the most widely used machine in the world is the vibratory feeder. Speaking of Vibratory Feeders,many may wonder what the instrument is and how it helps in transferring of loads in between two surfaces. The answer is simple the instrument consists of a vibrating screen that is connected to an electric motor. Now, as soon as the electric motor will get a current, the motor will transfer a signal onto the screen and the screen will start vibrating.

These vibrations that are created will set the particles that are present on the screen to vibrate and to move further. As soon as the particles move further we will collect them on the other side of the feeder. The working though seems simple to understand but the instrument takes highly complex physical principles to work. So, forgetting about the complex physical principles involved in the working of this vibratory feeder, let us change our path of thinking towards finding important suppliers that supply this modern invention. One of the well-known suppliers that have been known for their quality products and machines in the market are the Linux Magnetics. The company has a wide range of products and machineries at your service and this along with 5 years of experience in providing the highest quality of machineries that have proved to be a marvel in any company that it is sold to. All the products that are manufactured by the company are made under the highest surveillance with just one mindset and i.e. to provide the best quality to the customers so as to create a feeling of mutual respect among the company and its customers.

Again for people confused about the usefulness of the vibratory feederin their business, there is no fixed guideline about the load that the machine can transfer. No matter if you have to transfer heavy loads or lighter packages, these feeders can be of use to you in all the cases. You have a number of these feeders so that you get the best one of your choice. There are special feeders that are manufactured to carry and transfer heavy loads that have an electric motor with very high power and a large vibrating screen that have specially been designed to transfer such heavy loads. These loads can be simple rock pieces or heavy storage piles. All these and many more can be easily transferred between two junctions with the help of these feeders. The feeders are highly useful for customers who need machines that can transfer loads between short areas such as from their factory to a nearby work area and such.

For more details visit us at:http://www.linuxmagnetics.com

Grill Magnet

Grill Magnets are designed primarily for fitting in Hoppers for removal of small particles of ferrous metal from free-flowing powders and granular materials when processed. Magnetic Grills manufactured to any size or shape, they are simply placed in or below hoppers, in closed chutes, floor openings, catch bins, and other locations. Open Grate Magnets are available in round, square, and rectangular shapes to fit your equipment. These grids encased totally in stainless steel for rigorous handling are often used in hoppers in the plastics industry.

Linux magnetics: For an even higher level of protection, double and triple banked grids can be manufactured. All grids are available with either ferrite or powerful rare earth magnets that are recommended for fine ferrous particles such as rust etc.

Easily installable highly effective and consistent performance magnetic surfaces can be easily cleaned manually.  Standard grids have 25mm (1 inch) mesh can be manufactured to any size or shape double or triple banked grids available.  Powerful Rare Earth (Neodymium iron boron) magnets available for fine particles. For more details visit us at: http://www.linuxmagnetics.com.

Grizzly Feeder, Vibratory Screen, Vibrating Screen

Vibrating Screen / Gyro Screen/ Gyratory Shifter/ Vibratory Screen

Linux Magnetics is a well known manufacturer and supplier of Circular vibratory screen. Also known as circularly vibratory screen, our product is used in various industries for separating two materials of different nature. The tool is capable of removing materials of different shapes and sizes and they pass through series of sieves or screen and which makes separation easy.

Make use of our multilayer and high efficient circular vibratory screen sifting, scalping, classifying, de-dusting and dewatering applications in various industries like chemicals, pharmaceuticals, food industries, smelting, minerals etc. These circular vibratory screens are easy to install and operate and can be maintain without doing extra effort. Their operation is safe and the efficiency of screening is very high.

Grizzly Feeder

Grizzly Feeder driven by two unbalance vibratory motors or through a double shaft mechanic vibrator with an electric engine, these elements are incorporated when feeding crushers, eliminatingfrom the process the sizes that can be directly used. http://www.linuxmagnetics.com/

Electro Magnetic Lifter

Features:

Lifted ingots and cast scraps

Installed on excavator or crane

Aluminum or Copper as coil..

Rectangular Vibrating Screens

Rectangular Vibrating Screens is available in single double and multi stage screen we made for heahy industrial supply For any vibrating screener, screen design will be a key factor in unit performance and maintenance. Screen cloth that is highly pre-tensioned across a frame and securely bonded provides the best screening surface with the longest life. Cleaning kits incorporated into the screen design provide dynamic anti-blinding action when needed. Additionally, designs that enable screen changes without tools minimize maintenance costs and downtime.

Vibrating screens play an important role in stone ,ceramic , glass, plastic, minerals salt etc. industries manufacturing operations. Careful analysis of all factors before ordering will result in smooth field startups and optimal production performance.

Magnetic Feeder

Small in size and light in weight

High accuracy and feeding capacity

Low noise

Easy to control

Hopper Magnet

Linux Hopper Magnets provide an efficient magnetic filtering to any hopper-fed injection moulding, blow moulding, extruders, cattlefeed  plants, flour mills rice mills etc. Made up of high  corecivity, permanent magnets sealed in non magnetic tubes they provide better magnetic filtering due to their high magnetic flux density.

They are designed to fit in any size of hopper. No need to make any cumbersome attachment or alteration to fix it in your hopper. Easy to clean and no maintenance, cost Makes it really a very convenient and reliable filter,providing constant magnetic protection at a low cost to your equipment and preventing expensive shut downs and delays.

Vibratory feeder, Vibratory Equipment, Vibrator Motor,unbalance vibro motor,Gyratory Shifter, Electro Magnetic Vibro Feeder

Vibrator Motor

Excel Magnetic's Vibrator Motor are well equipped with special profile bearings with high carrying load and increased bearing work. It results into long bearing life.

Features:

Durable

Reliable

High Performance

Value for money. http://linuxmagnetics.com/vibrator-moters.php

Vibratory Feeder

Vibratory feeder are ideally suited for controlling the flow of bulk materials to secondary processing operation. Vibrations produced are smooth, uniform, volumetric flow that is fully variable from a dribble to surge. Vibratory feeders are used to control product flow in bulk handling operation such as packaging, batching, mixing, drying, weighing, sprinkling and spreading. Our feeders have handled a variety of materials, from dry to damp, cold to hot, fine to course, with different bulk densities. Some of the applications include; use in chemical plant – to control flow of ingredients to mixing tanks, the Food Industries to sprinkle nuts and topping on cakes and ice-cream products.

Vibratory Feeder Types:

Electro Magnetic Type

Twin Unbalance Motorized Type

UF – Exciter Driven Type.

Eccentric Drive Type.

Motorised Vibrating Feeder

Linux manufactures Vibration motor base feeders, which utilize the forces set up by two synchronised counter-rotating, heavy duty vibrator motors. At Two points in each complete revolution, the centrifugal forces of each vibrator coincide, resulting in a linear force.

Our feeders are custom built to meet any application needed. Feeders are built rugged to produce tje consistent flow rates and trouble free operation needed for efficient processing. The Feeder can be designed wither Base Mounted or Suspension / Hanging Type.

APPLICATION:

Liners can be provided for special application e.g. Feeding of ORE & Pellets in the Blast Furnace.

Enclosed Body for feeder can be manufacture for Extracting Minerals for Storage Bins and Conveying to kilns.

Technical Specification:

The Mechanical Vibratory Feeder consist of a tray made out of Mild Steel.

The body housing of the Vibrator is made from Heavy duty M.S.Plates.

As the Motor get energised the Vibration sets the material in motion.

The Vibration of the feeder will be controlled with the help of adjusting the loads of the motor.

The Feeder will be mounted on Heavy Duty Spring Bar/Brakets or Base Mounting.

http://linuxmagnetics.com/motorised-vibratic.php

Magnetic Drum Separator Manufacturer in India

Magnetic Drum Separator

Drum Type Magnetic Separators are used for Automatic separation of Magnetic Particles from Raw Material. Drum Type Magnetic Separators are available In many designs.

Here available in Single, Double and Multi Stage Drum Separator

Single Drum Magnetic Separator

Single Drum Type Magnetic Separators are available for in medium and high intensity magnet. The material passes through the magnet drum type Machine respectively. These are widely used for separation of iron contamination from Minerals, Chemicals, Refractories and many other products. High power permanent Magnetic Plate is provided at material outlet. Modern An-Isotropic Permanent Magnets are used having highest magnetic strength. Machines are available with vibrating material inlet Hopper and totally enclosed design to avoid dusting and pollution

Double Drum Magnetic Separators

Double Drum Type Magnetic Separators are available for highest purity. The material passes through the magnet twice time drum separator and High power permanent Magnetic Plate is provided at material outlet. They are comprised of a stationary permanent magnet, either standard Ferrite Magnets or High Power Rare Earth Magnets enclosed in a non-magnetic stainless-steel drum. Product flow is diverted so that it falls onto the top and flows across the surface of the drum. Ferrous matter contained in the product flow is drawn to the drum's surface by the powerful magnet housed inside.

Multi Stage Drum Separators

Triple & Multi Drum Type Magnetic Separators are available for highest purity.
The Permanent Drum Separators are available in standard drum diameters of 300 mm to 1200mm width range from 300 mm to 2500 mm. Other sizes can be made as special to your requirement. The larger the diameter and width of the drum the greater is the volume of material which can be hand land.

These are generally manufactured as custom made where the separation is required to the highest purity of material .The material to be made free of iron particles is passed over the first magnetic drum and again in continues process fed to the second and similarly to the third. This process ensures the purity of the material of the highest order. for more details : www.linuxmagnetics.com

Suspended Magnet | Suspension Magnet | Over Band Magnetic Separator

Suspended Magnet / Suspension Magnet

Suspension Magnets for removal of occasional tramp iron from conveyors and for use in universal recycling, quarrying and processing applications where machinery needs to protected and product cleaned

The Suspension magnets are designed specifically for extraction of occasional tramp iron from material being carried by conveyor belt, vibratory feeder or gravity chute. The Suspension Magnet is suspended over the material being conveyed. Ferrous material is extracted and held against the magnet face Typical applications for the use of Suspension Magnets include the removal of iron from Coal, Stone, and Fertilizers, slag, gypsum, ores and similar materials where contamination by tramp iron is occasional.

Features

·         Robust industrial design.

·         Manufactured to customer specification.

·         Powerful performance due to deep magnetic field.

·         Easily installed.

·         No power required.

Applications

Standard operating height from 100mm to 300mm

Width as per customer’s requirement

Over Band Magnetic Separator

Supreme quality and flawless functioning are exhortations that best characterize the range of Overband Magnetic Separator we offer. Overband Magnetic Separator that we manufacture and export are high on demand by foundries, domestic waste recycling plants, cement industry, food industry, coal mines etc among others. Avail from us these Overband Magnetic Separators at most affordable prices.

Specifications

·         Two U-section pieces are attached to the Magnet by fastening ears and supporting bearings of drums

·         Drums are provided with shafts mounted on removable hubs

·         All bearings offered with stakes to tighten the belt

·         Belt is driven through reduction gear coupled to geared motor / electric motor with vee- belts

·         Magnet is fabricated using high intensity stroncium ferrite magnets and acclaimed for high magnetic power.

·         Offered with non - magnetic stainless steel plate for covering the magnet poles

·         No requirement of electrical supply

·         Minimal maintenance

·         Five type of Separators redesigned for operation at a predetermined working gap over the conveyor: 100, 150, 200, 250 and 300mm

Used For

·         Eliminating tramp metal from the products carried through
Belt
Vibratory feeders
Inclined planes

·         Protection of machines like shredders, crushers and many more for removal of ferrous particles and purifying the products

Plat Magnet, Drawer Magnet, suspended magnet, hump magnet, Magnetic Sweepers, rare earth

Plate Magnet

We are leading manufacturers of plate magnets. Plate Magnets are important industrial separators that are meant for the separation of fine ferrous materials and large pieces of tramp iron, from many types of free-flowing and pneumatically conveyed material like corn, sugar, flour, gravel, plastic and others granular materials. The high surface strength of magnetic plates makes them ideally suited for sloping chute applications, removing damaged metal and ferrous contaminant.

Our plate magnets are cost effective and are used in various industries like food, grain, chemicals, plastics, textiles, cosmetics, mineral and pharmaceutical. Normally the Plate magnets can be installed only in rectangular, sloping chutes. For vertical or round chutes separators have plate magnets mounted in housings. A section of chute must be removed for installation. They are used to clean highway shoulders.